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Goldpack palletizers and pallet transportation

Palletizing solutions from Goldpack are powerful, high-performance systems. They are distinguished by their versatility, multifunctionality and simple control. Skladpack range includes the following technologies from Goldpack company:

1) Goldpack Palletizers - automatic machines with a driven feed line and pusher for forming layers for palletizing of bags, packages, boxes and trays. Machine operation is controlled by PLC ensuring high flexibility in settings, reliability, ease of control and maintenance. Through use, high flexibility in settings is maintained, and such things as reliability, simplicity of usage and maintenance are guaranteed.

2) Units for pallets transportation are: roller conveyors, chain conveyors, 90° turntables, cross sections, shuttles, pallet magazines and testers, pallet doublers and product flow dividers. We also design entire conveyor systems based on the needs of your production.

Machine models

RoboPAL palletizer robot

Supplier: Goldpack

Type: palletizer

RoboPAL palletizer robot is a high-speed method of stacking product units using a robot. RoboPAL is designed taking into account loading different types of cargoes (from 1 to 250 kg) and requirements for high speed palletizing of various types of products.

Operation principle

Owning to 360° coverage RoboPAL can simultaneously operate multiple feed channels and stack on multiple pallets.
High axial speed reduces the time per stacking cycle and increases productivity.

RoboPAL operation is ideal for use during simultaneous palletizing of different types of products, coming from multiple lines. It also allows palletizing goods in confined spaces.

The gripper which the robot is equipped with is a very important part of the palletizing system. Goldpack company thoroughly approaches the issue of manufacturing its own models of grippers in accordance with customer requirements. Standard grippers are manufactured for palletizing cardboard boxes, packages, trays, kegs, medium-sized layers of boxes, pallets and all of the above products in combination. Acceleration of transporting is programmed depending on performance, which can significantly reduce time of the cycle.

RoboPAL control panel is supplied with support of DeviceNet, ControlNet, Profibus-DP and Interbus-S standards for ensuring connection to production area networks.

Warranty 2 years of continuous work.

PAL 1100 Palletizer

Supplier: Goldpack

Type: palletize

PAL 1100 palletizer is a machine for palletizing packages / trays / bags on pallets. Operation of the palletizer is based on the principle of forming rows with a sliding plate system. Operation of the machine is controlled by PLC, ensuring the high flexibility in settings (the ability to save configurations for different types of products), reliability, simple usage and maintenance.

Operation principle

The product is transported along a conveyor to the layer forming table. The layer is formed depending on the selected layout and the order of layers on the pallet.
Once formed, the pusher pushes the layer onto the intermediate plate. Simultaneously, the next layer begins to be formed. An empty pallet is fed from the pallet magazine (option) and stops in the stacking area. The pusher drops the layer onto the pallet.
After the last layer has been put, the pallet with the cargo is removed from the stacking area (provided that the next empty pallet is ready) to the unloading area.

Palletizer maintenance
Special maintenance is not required.
Technical maintenance works and possible malfunctions detection are required to be carried out no more than once per year according to the supplied documentation. Monthly maintenance consists of examining the moving parts of the machine for damage and wear and lubrication. Of course the machine must be kept clean.

Description
Standard machine with a driven product line and a pusher for forming layers. The layer is pushed onto a pallet with the help of a transport plate. Programmed reversal of product at the entrance to the palletizer. Fully equipped RITTAL control cabinet with PLC. Information display for detection of malfunctions and diagnostics.

Specification
Types of pallets: 1200 x 800 mm ; 1200 x 1000 mm (other sizes upon request)
Maximum weight of the pallet: 1500 kg (other weight upon request)
Cable routing is at the bottom part of the control cabinet
Control system voltage 24 V DC
PLC: SIEMENS S7 1500
Compressed air supply in the bottom part with a 12-10 mm tube.
Air pressure: 6 Bar, 600 Norm. liters (Compressor is not included in the cost)
LENZE / SEW motor reduction unit
FESTO / SMC Pneumatics
Selection of color according to RAL
Connection
Power supply 400 V, 3 Phase, 50 Hz, Zero, Ground
Compressed air 6 Bar

Warranty 2 years of continuous work.

PAL 2400/2800 Palletizer

Supplier: Goldpack

Type: palletizer

PAL 2400 / 2800 palletizer is a fully automated palletizer for applications requiring high stacking speed.

The machine is manufactured for palletizing bags / packages / boxes and trays. Operation of the palletizer is based on the principle of forming rows and their laying with a sliding plate system.

Operation of the machine is controlled by PLC, ensuring the high flexibility in settings (the ability to save configurations for different types of products), reliability, simple usage and maintenance.

Operation principle

The product is transferred along a conveyor to the layer forming table.

After forming the row in the layer, the inlet conveyor is blocked and the row is shifted by the width of the product and the formation of the next row begins.

After reaching the required number of rows and complete formation of the layer, the pusher moves the layer onto the intermediate table and then onto the double plate. Simultaneously, the next layer is formed on the intermediate table.

The empty pallet is automatically submitted to the pallet magazine, positioned and with the help of the lifting table installed at the height of palletizing. The double plate (upon the sliding door principle) is opened and the product layer is placed onto the pallet. The lifting mechanism lowers the pallet for one row after which the double plate closes and is ready to receive the next row.

The laid pallet is taken out of the palletizer via the conveyor.

Palletizer description
In standard delivery, the machine is equipped with a driven conveyor at the entrance and a pusher for forming layer rows.
The layer is laid on the pallet with the help of a double plate.
Programmed reversal of product at the entrance to the palletizer.
Fully equipped RITTAL control cabinet with PLC.
Information display for detection of malfunctions and diagnostics.

Specifications
Pallet sizes 800 x 1200 mm, 1000 x 1200 mm, 1200 x 1200 mm (other sizes upon request)
Max. weight of the pallet is 2000 kg (bigger weights upon request)
Cable routing is at the bottom part of the control cabinet
Control system voltage 24 V DC PLC: SIEMENS S7 1500 Compressed air supply with a 12-10 mm tube, 6 Bar, 600 Norm. liters (Compressor is not included in the cost) LENZE / SEW motor reduction unit FESTO / SMC Pneumatics Selection of color according to RAL Maintenance Special maintenance is not required. Technical maintenance works and possible malfunctions detection are required to be carried out no more than once per year according to the supplied documentation. Monthly maintenance consists of examining the moving parts of the machine for damage and wear and lubrication. And of course the machine must be kept clean. Connection Power supply 400 V, 3 Phase, 50 Hz, Zero, Ground Compressed air 6 Bar

Warranty 2 years of continuous work.

ROBOT DEPALLETIZER

Supplier: Goldpack

Type: palletizer

The depalletizer is designed for depalletizing products - bottles, cans, packages, from pallets. Depalletization is carried out according to the layer-by-layer principle.

SPECIFICATIONS

Welded frame made of painted steel
1 motorized mechanical pallet lift
1 centering layer
1 “pusher wagon”
1 electrical cabinet and control panel
Extraction system for cardboard inlet
Magazine for cardboard liners

The depalletizer is controlled with PLC, which provides high flexibility (the ability to save different configurations), reliability and simple operation, maintenance and repair.

Basic depalletizer with motorized inlet line and pusher for forming lines.
All the layer is removed from the pallet with the help of the transporting plate.
Fully wired electrical cabinet with PLC and control plate.
Display for detection of malfunctions and diagnostics.

ROLLER CONVEYOR (Roller tables)

Supplier: Goldpack

Type: roller conveyor

Roller conveyors are designed for transportation of light, medium and heavy cargoes. They are available in models with chain, belt drive and without drive (gravity) conveyors. Rollers are available in low-carbon, galvanized, plastic or stainless steel.

SPECIFICATIONS

· Supports: adjustable height
· Frame is manufactured of stamped steel. Powder coating
· Reverse capability
· Chain drive of rollers
· Photo sensors: SICK / LEUZE
· Reduction gear: LENZE / SEW
· Drive: LENZE / SEW
· Roller diameter: 90mm or depending on the requirements of the task
· Cargo weight: depending on the requirements of the task

Goldpack has been developing and supplying conveyors for over 30 years, the basic principles of the company's products are simple installation and easy maintenance.

CHAIN CONVEYOR

Supplier: Goldpack

Type: chain conveyor

Chain conveyors usually consist of 2 or 3 parallel strands of roller chain used for transporting piece goods. They are typically used to transport heavy cargo of various sizes that do not facilitate smooth transportation on the driven roller conveyors. Chain conveyors are available for easy, moderate and hard conditions of operation in accordance with project requirements.

SPECIFICATIONS

· Supports are height adjustable
· Frame is manufactured of stamped steel, powder coating
· Reverse capability
· Photo sensors: SICK
· Reducer: LENZE / SEW
· Drive: LENZE / SEW
· Number of chain strands: two or three
· Cargo weight: depending on the requirements of the assignment

CROSS SECTION

Supplier: Goldpack

Type: cross section

· Supports: height adjustable
· Frame is manufactured of stamped steel. Powder coating
· Reverse capability of each conveyer
· Sensors: SICK / LEUZE
· Reduction gear: LENZE / SEW
· Drive: LENZE / SEW
· Rollers: Interroll
· Pallet weight: max. 1500 kg
· Height: depending on the requirements of the task
· Weight: depending on the requirements of the task

Device for changing the direction of pallet movement for 90°. Lifting chain section is inside of the roller conveyor.

VERTICAL PALLET CONVEYOR

Supplier: Goldpack

Type: vertical conveyor

Vertical conveyors are designed to raise and lower empty or full pallets. May be equipped with a roller or chain conveyor. Owing to its design and high quality components, the machine does not require substantial maintenance. Optionally, they can be supplied with a custom made shaft and a high speed sliding door to prevent air flow from one floor to the other.

TURNTABLE

Supplier: Goldpack

Type: turntable

Description of the standard turntable · Supports: height adjustable
· Frame is manufactured of stamped steel
· Reverse capability of conveyor
· Sensors: SICK / LEUZE
· Reduction gears: LENZE / SEW
· Drives: LENZE / SEW
· Rollers: Interroll
· Pallet weight: max. 1500 kg
· Diameter depending on the design and the requirements of the task
· Weight of cargo: depending on the requirements of the task
· Angles of rotation + / - 90 ° / + / - 180 °

Device for turning the pallets for 90°. May be equipped by the chain conveyor, as well as roller conveyor

PALLET MAGAZINE

Supplier: Goldpack

Type: pallet magazine

Maximum capacity: 15 pallets
Pallet sizes: 1200 x 800 or 1200 х 1200 (other sizes upon request)
Device for storage and automatic individual delivery of empty pallets to the conveyor line

PALLET DOUBLER

Supplier: Goldpack

Type: pallet double

· Placing one pallet on top of the other
· Unloading a stack of pallets
· Benefits:
· Automatic operation without the use of forklifts and manual labor
· Saving space during light cargo transportation

Pallet doubler may be used for numerous various tasks, for example, for installing / removing one pallet from another. Or the installation of two Düsseldorf pallets on one euro pallet.
Pallet doubler has a number of benefits. It saves space and simplifies the transportation. Moreover, the workflow is automated and there is no need to use manual labor or a forklift. Last but not least, the pallet doubler is reliable and safe.

Related materials

“Skladpack” company supplies a wide range of packaging materials. Only the best packaging materials meeting the international quality standards can be ordered from us.

Goldpack company has established itself as an expert in the industry and has earned the trust not only in Slovenia, but also in other 35 countries around the world. We collaborate with Goldpack, as they pay great attention to the development and implementation of new technologies and are the only ones on the market to offer a warranty for their products for up to 5 years. For the production of their machines, the company uses only high quality components. Their aim is high quality at a reasonable cost.

Goldpack has been developing and supplying conveyors for over 30 years. The main principles that guide us when choosing machines from a supplier are simple installation, easy maintenance and durability.

Goldpack palletizing solutions are powerful high-performance systems. They are distinguished by their versatility, multifunctionality and convenient control. Skladpaсk range includes the following technologies from Goldpack company:

1) Goldpack palletizers. - PAL 1100 palletizer is a standard machine with a driven system of product feed and layer forming pusher. It is designed for palletizing packages, trays, bags on pallets. The operation of the machine is controlled by a PLC, which provides high flexibility in settings, reliability, ease of use and maintenance.

- PAL 2400/2800 palletizer is a fully automated machine for applications requiring high stacking speed. The machine is manufactured for palletizing bags / packages / boxes and trays. Operation of the palletizer is based on the principle of forming rows and their laying with the help of the sliding plate. Operation preserves the high flexibility in settings, ensures reliability, simple usage and maintenance. In the standard complete set, the machine is equipped with a driven inlet conveyor and a pusher for forming the layer rows. 2) The depalletizer is designed for depalleting products - bottles, cans, packages, from the pallets. Depalletization is carried out according to the layer-by-layer principle.

3) Unit for pallet transferring.

We offer the following units for transporting pallets: 1) roller conveyors (the unit with a chain drive rollers ensures the transportation of cargo of any weight. The frame is made of stamped steel, the supports are adjustable in height);
2) chain conveyors (type of conveyor c, whose traction force is created by one or two chains. Capable of transporting goods with high temperatures, heavy cargo, demonstrates impressive performance);
3) turntables 90° (a device for turning pallets for 90° and 180°. It can be equipped with both a chain conveyor and a roller conveyor. The supports are adjustable in height, the frame is made of stamped steel);
4) cross section (the device is used to change the pallet movement direction for 90°. The lifting chain section is inside the roller conveyor. The maximum possible weight of the pallet is 1000 kg);
5) shuttle (a device for servicing several input or output conveyor streams. It can be equipped with both a chain conveyor and a roller conveyor. The maximum weight of the pallet is 1000 kg);
6) pallet magazine (a device that provides storage and automatic piece-by-piece delivery of empty pallets to the conveyor line. The maximum load is 15 pallets); 7) pallet tester (prevents damaging of machines due to a low-quality pallet and stumbling on an automatic line due to a low-quality pallet); 8) pallet doubler (is used both for placing one pallet on another, and for unloading a stack of pallets. Fully automated, operates without the use of forklifts and manual labor. It saves space when transporting light cargo);
9) product flow dividers (Goldpack company is working on the development and manufacturing of product flow dividers for the transportation of any product upon your request or for for equipping our machines);
10) development of pallet transportation systems (Goldpack develops and manufactures conveyor systems for transporting any product upon your request or for equipping our machines).

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