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Automated line for group packaging of paving slabs
(using HSM 3000, VTS 3000-M)

Technical requirements

  • Product paving slabs
    The weight of the formed pallet is up to 1500 kg
    Capacity is up to 40 pallets per hour
    Pallet of 1000х1200 mm
Implementation

With this equipment we are able to pack and stabilize with the help of strapping tapes any solid building material of the correct geometry - curbstone, paving slabs, bricks, etc. This equipment is not demanding and is designed for operation in an aggressive environment with a lot of dust and not entirely comfortable temperature conditions.

The lines begin with a transit section that consists of a three-axis chain conveyors group – the given conveyors are made of first-class components and have a standard load capacity up to 1500-2000 kg. And if necessary, we can produce a conveyor with load capacity up to 5000 kg. The main advantage is that conveyor chains are made of Japanese forged steel.

Two packing units are installed on the line:
1) First is of horizontal strapping;
2) Second is of vertical strapping.

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VT CHAIN ​​CONVEYOR
  • Technical data
  • Length according to the outlet
  • Width up to 1200 mm
  • Height 250-600 mm
  • Number of chains 2…3
  • Max. loading for a pallet 2000 kg
  • Motor LENZE / SEW
  • Reducer LENZE / SEW
  • Sensors SICK / LEUZE
  • Chain drive
  • Reversible
  • Rigid frame, painted steel
  • Supports are adjustable with screwing of legs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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AUTOMATIC STRAPPING MACHINE STRAPEX VTS 3000-M
  • Technical data
  • Strapping head H 3000
  • Tape type РЕТ, РР
  • Tape size (РЕТ) Width: 12-16 mm, Thickness: 0,50-0,95 mm
  • Tape size (РР) V: 12-16 mm, Thickness: 0,65-0,90 mm
  • Tape tension 200-3000 H controlled via operator panel
  • Carriage with the head movement 160 mm / sec
  • Type of fastening Friction welding
  • Strapping height Min. 150 mm (including the pallet)
  • Conveyor height Min. 400 mm
  • Power supply 400VAC, 50HZ, 3PE
  • Capacity 2-3 kW
  • Ambient temperatures 0-40 ° C
  • Bandwidth * 60 pallets / h, 2nd strapping
  • Machine weight Approx. 600 kg
  • The dimensions of the tape coil Ø 406 mm Width 152 mm
  • Color Machine frame: Gray aluminum, RAL 9007
    Control panel: Light gray, RAL 7035
  • Producing country Switzerland
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AUTOMATIC STRAPPING MACHINE STRAPEX HSM 3000
  • Technical data
  • Strapping head H 3000
  • Tape type РЕТ, РР
  • Tape size (РЕТ) Width: 12-16 mm, Thickness: 0,50-0,95 mm
  • Tape size (РР) V: 12-16 mm, Thickness: 0,65-0,90 mm
  • Tape tension 200-3000 H controlled via operator panel
  • Carriage with the head movement 160 mm / sec
  • Type of fastening Friction welding
  • Strapping height Min. 150 mm (including the pallet)
  • Conveyor height Min. 400 mm
  • Power supply 400VAC, 50HZ, 3PE
  • Capacity 2-3 kW
  • Ambient temperatures 0-40 ° C
  • Bandwidth * 70 pallets / h, 3 strappings
  • Machine weight Approx. 900 kg
  • The dimensions of the tape coil Ø 406 mm Width 152 mm
  • Color Machine frame: Gray aluminum, RAL 9007
    Control panel: Light gray, RAL 7035
  • Producing country Switzerland
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H 3000 STRAPPING HEAD
  • Technical data
  • Tape type РЕТ, РР
  • Tape type (РЕТ) Width: 12-16 mm, Thickness: 0,50-0,95 mm
  • Tape type (РР) Width: 12-16 mm, Thickness: 0,65-0,90 mm
  • Tape tension 200-3000 H operator panel controlled
  • Sealing method Friction weld
  • Tension speed 6,7 m / sec
  • Pull off force from dispenser 72 Н
  • Seal efficiency From 70 to 85% of the strength of the tape
  • Drive control Tension and fastening with electronic control
  • Electrical supply 24 VDC
  • Max. nominal current 35 A
  • Control voltage 24 VDC
  • Drives DC motors
  • Weight 40 kg
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UNLOADER MOVEMENT RESTRICTOR WITH A SENSOR
  • Technical data
  • It is installed before conveyors and protects them from damages in case of collisions with unloaders
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TROAX SAFETY FENCE
  • Technical data
  • Height 2 m
  • Doors with safety microswitches and protective locks;
  • Emergency stop buttons located on the control cabinet and doors;
  • Safety sensors on the input and output conveyor;
  • Level of protection according to European standards
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CONTROL ELECTRICAL CABINET
  • Technical data
  • Electrical cabinet RITTAL
  • Operator panel for conveyor system
  • PLC SIEMENS S7
  • Display SIEMENS
  • Switches and keys Telemecanique
  • Terminals Weidmüller, Рhoenix
  • Frequency converters Mitsubishi
  • Security unit SICK / Pepperl+Fuchs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment

After the pallet enters the first section of the packaging, the machine, according to the selected program, performs horizontal tape strapping of the product.

The machine in automatic mode measures the desired height and via the program determines which levels should be wrapped and which steps should be used for wrapping. The machine is equipped with a very convenient interface and auto-learning to determine the positions of the strapping and application of the packaging mode. It is possible to save up to 25 programs (product varieties) in the given Configuration.

Final packaging is a vertical strapping. After the product enters the packaging zone, the machine, according to the program, determines the distance and number of vertical strapping.

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The given algorithm is slightly more complicated than the previous one, because during packaging the machine has to submit the sword (rod) under the pallet in order to close the contour and lay out the tape using a special navigation, and carry out positioning and packaging. Number of programs for saving is the same as in the previous model.

Two machines are equipped with revolutionary H3000 packaging heads, with the straps whose adjustable tension force is 20 to 300 kg. For this type of tasks, we recommend customers to use the PET straps, 12-16 mm wide. You may purchase the polyester strap with us, if required.

The safety of your staff and the integrity of the equipment is vital for us in this whole process. Therefore, we installed special powerful protective fences from the world manufacturer Troax around the entire perimeter of the working area. We have also used electromechanical locks, blocking the line operation during door opening, and the latest generation SICK protective light barriers.

Related materials

“Skladpack” company supplies a wide range of packaging materials. Only the best packaging materials meeting the international quality standards can be ordered from us.

“Skladpack” is an official representative in Ukraine

Each project is being carried out by a group of specialists of “Skladpack” company, who implement the best experience of our European colleagues and use patented innovative technologies.

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Our customers

Our customers trust us to solve their tasks in the field of production automation.

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The safety of your staff and the integrity of the equipment is vital for us in this whole process. Therefore, we installed special powerful protective fences from the world manufacturer Troax around the entire perimeter of the working area. We have also used electromechanical locks, blocking the line operation during door opening, and the latest generation SICK protective light barriers.

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