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Automatic line for palletizing and packaging of finished products in boxes (using RoboPAL, Octopus 1825B)

Technical requirements

  • Product in corrugated boxes
    The weight of the formed row is up to 200 kg
    Capacity is up to 50 pallets per hour
    Pallet of 800х1200 mm
Implementation

The robot is equipped with a specialized gripper (holder), which we individually develop according to each customer’s project. To date, our experience is already over 2000 grippers of various configurations.

Depending on the needs of your production and type of products, grippers can be mechanical, vacuum, combined. They are made of the most reliable materials, which provides a long term of uninterrupted operation.

Gripper (holder) allows you to raise any type of product — a box, a barrel, a pack with water, paving slabs etc.

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TR FEEDING BELT CONVEYOR
  • Technical data
  • Length 1000 mm
  • Width 600 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Rigid frame, painted steel
  • Hot galvanised rollers
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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CONVEYOR WITH ROTARY DEVICE FOR PRODUCT
  • Technical data
  • Length 1500 mm
  • Width 900 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Rigid frame, painted steel
  • Hot galvanised rollers
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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BUFFER CONVEYOR
  • Technical data
  • Length 2140 mm
  • Width 1400 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Pneumatics SMC
  • Product positioning system in x0, y0 position with pneumatic pusher and lock and layer formation
  • Rigid frame, painted steel
  • Hot galvanised rollers
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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PRODUCT POSITIONING AND LAYER FORMATION CONVEYOR
  • Technical data
  • Length 930 mm
  • Width 1400 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Pneumatics SMC
  • Product positioning system in x0, y0 position with pneumatic pusher and lock and layer formation
  • Rigid frame, painted steel
  • Hot galvanised rollers
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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ROBOPAL PALLETIZER
  • Technical data
  • Operating range 360 ° C
  • Multiple feed conveyors and / or pallets can be supported
  • Fast axial drives reduce cycle time and increase the bandwidth
  • PC-based autonomous programming software is available as an option for use of software programs offered for palletizing
  • The system has excellent suspension programming design, fast processing and user-friendly programming language
  • Extended motion control (ARM) provides high path accuracy and dynamic acceleration based on payload, so cycle time is reduced
  • Programmable acceleration and deceleration eliminate landing points and reduce training time
  • The controller offers standard network options for DeviceNet, ControlNet, Profibus-DP and Interbus-S for easy connection to the information infrastructure
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Special gripper
  • Technical data
  • Our gripper configuration will be designed specifically for your product type
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Stand for the robot
  • Technical data
  • Our stand configuration will be designed specifically for your product type
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CARDBOARD GASKETS MAGAZINE
  • Technical data
  • Dimensions According to the layout
  • Pneumatics SMC
  • Motor SEW
  • Reducer SEW
  • Sensors according to the configuration
  • Rigid frame, painted steel
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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МР15 EMPTY PALLET MAGAZINE
  • Technical data
  • Pneumatics FESTO / SMC
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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VP ROLLER CONVEYOR for MP 15
  • Technical data
  • Length 1600 mm
  • Width 1000 mm
  • Height 600 mm
  • Max. loading onto the pallet 800 kg
  • Roller diameter 90 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Chain drive
  • Reversible
  • Rigid frame, painted steel
  • Supports are adjustable with screwing of legs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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VP ROLLER CONVEYOR with centering unit for PAL
  • Technical data
  • Length 2800 mm
  • Width 1000 mm
  • Height 600 mm
  • Max. loading onto the pallet 1500 kg
  • Roller diameter 90 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Chain drive
  • Reversible
  • Rigid frame, painted steel
  • Supports are adjustable with screwing of legs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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VP Roller conveyor
  • Technical data
  • Length according to the layout
  • Width 1000 mm
  • Height 600 mm
  • Max. loading onto the pallet 1500 kg
  • Roller diameter 90 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Chain drive
  • Reversible
  • Rigid frame, painted steel
  • Supports are adjustable with screwing of legs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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OCTOPUS 1825B AUTOMATIC PALLET WRAPPER MACHINE
  • Technical data
  • Machine standarts EU Directive 2006/42 / EC
  • The maximum length 1450 mm with a width of 1000 mm
  • Maximum load height 2800 mm
  • Conveyor speed 12m / min
  • Wrapping method Double wrap on top
  • Product height 1300 mm, including pallet
  • Total number of turns 13
  • Wrapping capacity 57 pallets / h, including conveyor time
  • Supply voltage 3 x 400VAC / 50 Hz + N + PE
  • Grounding separate 16 mm cable to the grounding rail of the machine
  • Power capacity 6.0 kW, 3 x 20A to the customer's fuses
  • Compressed air supply min. 0.6 MPa, provided by the customer
  • Air consumption 9 Nl / wrapping cycle
  • Compressed air connection Available air volume accordingly pin for quick grip
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APL35S APPLICATOR
  • Technical data
  • Label size A6
  • Double-sided application technology
  • Ethernet / Profinet data exchange
  • Photocell product detection
  • Barcode scanner on a pad
  • Slowing brake when unwinding
  • Mechanical height adjustment of the machine
  • Applied label sealant
  • Low level detector for consumables
  • Appropriate part of programme equipment
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UNLOADER MOVEMENT RESTRICTOR WITH SENSOR
  • Technical data
  • It is installed before conveyors and protects them from damages in case of collisions with unloaders
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TROAX SAFETY FENCE
  • Technical data
  • Height 2 m
  • Doors with safety microswitches and protective locks
  • Emergency stop buttons located on the control cabinet and doors
  • Safety sensors on the input and output conveyor
  • Level of protection according to European standards
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ELECTRICAL CONTROL CABINET
  • Technical data
  • Electrical cabinet RITTAL
  • Conveyor system operator panel
  • PLC SIEMENS S7
  • Display SIEMENS
  • Switches and keys Telemecanique
  • Terminals Weidmüller, Рhoenix
  • Frequency converters Mitsubishi
  • Safety unit SICK / Pepperl+Fuchs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment

The main objective is to choose the right robot according to the technical specifications and the necessary lifting capacity.

We provide palletizer robots with a lifting capacity of up to 250 kg. Four-axle robots are used to carry out the palletizing process. If there is another task, we can provide 5-, 6-axis robots. Our managers will gladly consult you and help you find the best option.

For the correct selection of the configuration, we define the type, weight of the product or group of products, and calculate the timings. To increase productivity, we organize the preparation of the product via supplying, centering conveyors, which group the products in such a way as to save time for one operation.

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Our equipment allows you to perform additional tasks:
- simoltaneously process several cargo streams;
- install empty pallets in the palletization zone using special gripper;
- lay out the cardboard spacer in between the rows.

It is possible to sort up to 4 types of products on 4 different pallets with the help of one robot.

The final stage after forming the pallet with the finished product, is transferring it to the stabilization zone, wrapping with tape or film, and then to the marking zone, where the large sticker is being applied.

The safety of your staff and the integrity of the equipment is vital for us in this whole process. Therefore, we installed special powerful protective fences from the world manufacturer Troax around the entire perimeter of the working area and used electromechanical locks, blocking the line operation during door opening. We have also used the latest generation SICK protective light barriers.

Related materials

“Skladpack” company supplies a wide range of packaging materials. Only the best packaging materials meeting the international quality standards can be ordered from us.

“Skladpack” is an official representative in Ukraine

Each project is being carried out by a group of specialists of “Skladpack” company, who implement the best experience of our European colleagues and use patented innovative technologies.

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Our customers

Our customers trust us to solve their tasks in the field of production automation.

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The safety of your staff and the integrity of the equipment is vital for us in this whole process. Therefore, we installed special powerful protective fences from the world manufacturer Troax around the entire perimeter of the working area and used electromechanical locks, blocking the line operation during door opening. We have also used the latest generation SICK protective light barriers.

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