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Automatic line of palletizing and group packaging of finished products in bags (using PAL 1100, Power Flex T1)

Technical requirements

  • Bags of construction mix
    Weight of the bag is 25-30 kg
    Capacity is up to 800 units per hour
    Pallet 800x1200 mm
Implementation

Bags of building mixture weighing 25-30 kg enter the conveyor belt and afterwards the correct weight of the bag is being checked during the motion and in case of discrepancy the bag is being discarded. The bags with the correct weight enter into the packing unit – sandwich conveyor which rolls the bag on both sides to give it the correct geometry before packing.

Through the parallel flow from the store of empty pallets with capacity of 15 pallets, the empty pallet is being transferred to the palletizing area and it passes through the sector which covers wooden pallet with polyethylene film (napkin) and afterwards stapling machine securely fixes PE napkin.

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TRA FEEDING BELT CONVEYOR
  • Technical data
  • Length 1000 mm
  • Width 600 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Rigid frame, painted steel
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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TRR CONVEYOR WITH PUSHER FOR SELECTION
  • Technical data
  • Length 1150 mm
  • Width 600 mm + outlet conveyor
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Pneumatics FESTO / SMC
  • Rigid frame, painted steel
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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TRA bag flattening device SEALING SYSTEM
  • Technical data
  • Length 2000 mm
  • Width 600 mm
  • Height 1400 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Product blockade
  • Rigid frame, painted steel
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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BAGS TURNING AND POSITIONING SYSTEM
  • Technical data
  • Length 1250 mm
  • Width 1000 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Rigid frame, painted steel
  • Hot galvanised rollers
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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PAL 1100 palletiser
  • Technical data
  • Pallet types: 1200 x 800 mm; 1200 x 1000 mm (other sizes on request)
  • Maximum pallet weight: 1500 kg (Other weights on request)
  • Control system voltage 24 V DC
  • PLK: SIEMENS S7 1500
  • Compressed air supply at the bottom of the tube 12-10 mm.
  • Compressed air 6 Bar
  • Air pressure: 6 Bar
  • Motor-reducers LENZE / SEW
  • Pneumatics FESTO / SMC
  • Connection Power supply 400 V, 3 Phases, 50 Hz,
  • Cable to the control cabinet at the bottom.
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ROW MOVEMENT MODULE
  • Technical data
  • Max. load on the pallet 1800 kg
  • Cargo Product
  • Bags in a layer 3-15
  • Layers on the pallet Min. 4 - Max. 12
  • Electricity 415V, 3-Ph, 60Hz
  • Cable entry In electric cabinet, at the bottom
  • Control voltage 24 V DC
  • Control PLC Siemens S7 1500
  • Compressed air supply At the bottom
  • Compressed air 12/10 mm, 6 bar, 500 NL
  • Drives and reducers LENZE / SEW
  • Pneumatics FESTO / SMC
  • Color RAL upon agreement
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МР15 EMPTY PALLETS MAGAZINE
  • Technical data
  • Pneumatics FESTO / SMC
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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VP ROLLER CONVEYOR for MP 15
  • Technical data
  • Length 1600 мм
  • Width 1000 мм
  • Height 600 мм
  • Max. pallet loading 800 кг
  • Roller diameter 90 мм
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Chain drive
  • Reversible
  • Rigid frame, painted steel
  • Supports are adjustable with screwing of legs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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AUTOMATIC TOP SHEET DISPENSER ADF 100 with nailing device
  • Technical data
  • Film width 1800-2000 mm
  • The outer diameter of the roll 250 mm
  • Film thickness 50-80 mm
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VP ROLLER CONVEYOR with a pedestrian platform
  • Technical data
  • Length 2750 mm
  • Width 1000 mm
  • Height 600 mm
  • Max. pallet loading 800 kg
  • Rollers diameter 90 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Chain drive
  • Reversible
  • Rigid frame, painted steel
  • Supports are adjustable with screwing of legs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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VP ROLLER CONVEYOR with PAL centering node
  • Technical data
  • Length 2800 mm
  • Width 1000 mm
  • Height 600 mm
  • Max. pallet loading 1500 kg
  • Rollers diameter 90 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Chain drive
  • Reversible
  • Rigid frame, painted steel
  • Supports are adjustable with screwing of legs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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VP ROLLER CONVEYOR
  • Technical data
  • Length according to the layout
  • Width 1000 mm
  • Height 600 mm
  • Max. pallet loading 1500 kg
  • Rollers diameter 90 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Chain drive
  • Reversible
  • Rigid frame, painted steel
  • Supports are adjustable with screwing of legs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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LACHENMEIER “STRETCH-HOOD” TECHNOLOGY PALLET PACKING MACHINE, “POWER FLEX T1” MODEL
  • Technical data
  • Pallet dimensions from 450 x 450 mm to 1500 x 1300 mm
  • Productivity 120 pallets per hour
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APL35S APPLICATOR
  • Technical data
  • Label size A6
  • Double-sided application technology
  • Ethernet data exchange
  • Photocell product detection
  • Barcode scanner on a pad
  • Slowing brake when unwrapping
  • Mechanical height adjustment of the machine
  • Applied label sealant
  • Low level detector for consumables
  • Appropriate part of the software
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MOVEMENT RESTRICTOR WITH SENSORS
  • Technical data
  • It is installed before the conveyors and protects them from damages in case of collisions with unloaders
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TROAX SAFETY FENCE
  • Technical data
  • Height 2 m
  • Doors with safety microswitches and protective locks
  • Emergency stop buttons located on the control cabinet and doors
  • Safety sensors on the input and output conveyor
  • Level of protection according to European standards
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ELECTRICAL CONTROL CABINET
  • Technical data
  • Electrical cabinet RITTAL
  • Conveyor system operator panel
  • PLC SIEMENS S7
  • Display SIEMENS
  • Switches and keys Telemecanique
  • Terminals Weidmüller, Рhoenix
  • Frequency converters Mitsubishi
  • Security module SICK / Pepperl+Fuchs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment

The bag of a standard form enters the positioning area, where the special clutch determines the bag's position via shifting and axially turning if necessary.

Correctly formed product is being transferred via conveyor to the palletizing system which organizes stacking onto a pallet (using photocell) according to the program.

As the necessary amount of the product is being reached in the system, the lifter pushes the product to the intermediate plate and onwards onto the double plate. The next layer is being prepared simultaneously on the intermediate plate. In the beginning a pallet enters from the store of empty pallets and stops at the palletizing station, and the plate pushes product onto the pallet.

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After pushing the final layer onto the pallet, pallets (provided that the next empty pallet is ready) is being transported to the stabilizing zone.

We pack the formed pallet using a fast and very reliable stretch hood machine that puts a logo stretch hood onto the customer's pallet. After the pallet is being packed with quality, we put a label of the necessary format and send it for unloading.

The safety of your personnel and the integrity of the equipment is vital for us during the whole process. Therefore we protected the entire perimeter of the working area with special high-powered safety fences from the Troax global manufacturer and used electromechanical locks that block the line operation in case of the door opening. We have also used the latest Sick generation safety light barriers.

Related materials

“Skladpack” company supplies a wide range of packaging materials. Only the best packaging materials meeting the international quality standards can be ordered from us.

“Skladpack” is an official representative in Ukraine

Each project is being carried out by a group of specialists of “Skladpack” company, who implement the best experience of our European colleagues and use patented innovative technologies.

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Our customers

Our customers trust us to solve their tasks in the field of production automation.

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The safety of your personnel and the integrity of the equipment is vital for us during the whole process. Therefore we protected the entire perimeter of the working area with special high-powered safety fences from the Troax global manufacturer and used electromechanical locks that block the line operation in case of the door opening. We have also used the latest Sick generation safety light barriers.

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