Automatic line for stabilization of the transferring of finished products in boxes (using Elevator, Octopus 1845S)

Implementation

The line begins with laying the box on the pallet with the help of human factor.

If necessary, this zone can be easily adapted for robots’ connection. The whole infrastructure is configured in such a way that the adaptation would be speedy and inexpensive!

The line is integrated with the pallet store with 2 pallets queues. One cassette can fit 45 pallets – in total 45 pallets can be fitted in 3 stacks of pallets.

The pallet is automatically transferred by infrastructure with a shuttle operator. After that, the operator places the boxes on the pallet and when the pallet is full, presses the button in his working area and notifies the central controller of the machine at base, that the product is ready for shipment.

VP ROLLER CONVEYOR with centering unit

Technical data
Length 2200 mm
Width 1000 mm
Height 750 mm
Max. loading on the pallet 1500 kg
Roller diameter 90 mm
Motor SEW
Reducer SEW
Sensors SICK / LEUZE
Chain drive
Reversible
Rigid frame, painted steel
Supports are adjustable with screwing legs
Appropriate part of electrical equipment in electrical cabinet
Appropriate part of programme equipment

Т-MOBILE 2+2 SANDWICH-ROLLER CONVEYOR

Technical data
Length 1500 mm
Width 1100 mm
Height 400 / 750 mm
Max. loading on the pallet 1500 kg
Roller diameter 90 mm
Motor SEW
Reducer SEW
Sensors SICK / LEUZE
Chain drive
Reversible
Rigid frame, painted steel
Supports are adjustable with screwing legs
Appropriate part of electrical equipment in electrical cabinet

RAILS FOR T-MOBILE CONVEYOR

Technical data
Length 31000 mm

VP ROLLER CONVEYOR

Technical data
Length according to the layout
Width 1000 mm
Height 750 mm
Max. loading on the pallet 1500 kg
Roller diameter 90 mm
Motor SEW
Reducer SEW
Sensors SICK / LEUZE
Chain drive
Reversible
Rigid frame, painted steel
Supports are adjustable with screwing legs
Appropriate part of electrical equipment in electrical cabinet
Appropriate part of programme equipment

VP ROLLER CONVEYOR for MP 15

Technical data
Length according to the layout
Width 1000 mm
Height 750 mm
Max. loading on the pallet 800 kg
Roller diameter 90 mm
Motor SEW
Reducer SEW
Sensors SICK / LEUZE
Chain drive
Reversible
Rigid frame, painted steel
Supports are adjustable with screwing legs
Appropriate part of electrical equipment in electrical cabinet
Appropriate part of programme equipment

МР15 EMPTY PALLET MAGAZINE

Technical data
Pneumatics FESTO / SMC
Motor SEW
Reducer SEW
Sensors SICK / LEUZE
Appropriate part of electrical equipment in electrical cabinet
Appropriate part of programme equipment

OBP ROTARY PLATFORM

Technical data
Diameter according to the layout
Max. loading on the pallet 1500 kg
Rollers Interrol
Conveyor height 750 mm
Reducer SEW
Motor SEW
Rollers diameter 90 mm
Chain drive
Reversible
Rigid frame, painted steel
Supports are adjustable with screwing legs
Appropriate part of electrical equipment in electrical cabinet
Appropriate part of programme equipment

VP ROLLER CONVEYOR FOR MP 15

Technical data
Length according to the layout
Width 1000 mm
Height 750 mm
Max. loading on the pallet 800 kg
Roller diameter 90 mm
Motor SEW
Reducer SEW
Sensors SICK / LEUZE
Chain drive
Reversible
Rigid frame, painted steel
Supports are adjustable with screwing legs
Appropriate part of electrical equipment in electrical cabinet
Appropriate part of programme equipment

OCTOPUS 1845S Speed-Up HIGH PERFORMANCE AUTOMATIC PALLET WRAPPER

Technical data
General description Fully automatic pallet wrapping machine
Product Cardboard boxes with meat products
Length min. 1200 mm, max. 1200 mm
Width max. 1000 mm
Height max. 2000 mm
Weight max. N / A kg
Type of palletizing Layers, automatic palletizing
Over palletizing All sides N / A mm
Under palletizing All sides N / A mm
Conveyor height N / A mm
Conveyor speed N / A m / min
Pallets orientation Short side Leading
Load transfer Max. +/- Н / А mm from the center of conveyor mm
Ordering pallets V large sizes continuously
Power requirements Nominal power line, 60-70 pallets / h
Requirement for excess capacity N / A% ref. load height, 2000 mm
Number of wrappers 30 pcs
Wrapping way Double wrapping from above
Ceiling height N / A mm, the lowest in the area where the equipment is installed
Route size / the size of the door N / A mm x N / A mm
The supply voltage 3 x 400VAC 50Hz + N + PE

APL35S APPLICATOR

Technical data
Label size A6
Double-sided application technology
Ethernet / Profinet data exchange
Photocell product detection
Barcode scanner on a pad
Slowing brake when unwinding
Mechanical height adjustment of the machine
Applied label sealant
Low level detector for consumables
Appropriate part of programme equipment

VERTICAL ELEVATOR AND ELEVATOR SHAFT

Technical data
Length according to the layout
Width 1100 mm
Lifting height 3500 mm
Max. loading on the pallet 1500 kg
Diameter of rollers 90 mm
Motor SEW
Reducer SEW
Sensors according to the configuration
Chain drive
Reversible
Rigid frame, painted steel
Supports are adjustable with screwing of legs
Appropriate part of electrical equipment in electrical cabinet
Appropriate part of programme equipment

UNLOADER MOVEMENT RESTRICTOR WITH SENSOR

Technical data
It is installed on conveyors and protects them from damages in case of collisions with unloaders

TROAX SAFETY FENCE

Technical data
Height 2 m
Doors with safety microswitches and protective locks
Emergency stop buttons located on the control cabinet and doors
Safety sensors on the input and output conveyor
Level of protection according to European standards

ELECTRICAL CONTROL CABINET

Technical data
Electrical cabinet RITTAL
Conveyor system operator panel
PLC SIEMENS S7
Display SIEMENS
Switches and keys Telemecanique
Terminals Weidmüller, Рhoenix
Frequency converters Mitsubishi
Safety unit SICK / Pepperl+Fuchs
Appropriate part of electrical equipment in electrical cabinet
Appropriate part of programme equipment

The ready pallets are being taken by the same shuttle, which brought the empty pallets from the pallet store, and sent the formed pallet to the stabilization area.

According to the preliminary calculations of our engineers productive operation requires 2 separate shuttles that ensure the necessary capacity. The given shuttles have a special design - we call them T-MOBILE 2 + 2 SANDWICH roller conveyor. The special design consists of two levels.

The bottom roller conveyor transports empty pallets, while the upper one - full. The empty pallet gets to the upper of 750 mm due to the hydraulic lifting system integrated in the shuttle.

In this project, the stabilization area consists of a high-strength ring-type pallet cover – this machine is the leader in its industry and has no worthy competitors, both in terms of performance and operation durability.

After the pallet is going to be qualitatively packaged, we will stick the label of the required format and send to another floor for unloading using the elevator. Please note that the elevator shaft is made of a special grid, which greatly simplifies construction work and saves funds for the purchase of building materials.

The safety of your staff and the integrity of the equipment is vital for us in this whole process. Therefore, we installed special powerful protective fences from the world manufacturer Troax around the entire perimeter of the working area. We have also used electromechanical locks, blocking the line operation during door opening, and the latest generation SICK protective light barriers.

And the trolleys (shuttles) are equipped with a special laser guidance device for instant tracking of equipment location. There is also a laser collision prevention system 360o 0.5m around.

The safety system is programmed and synchronized with all safety areas. If one of the safety zones is interrupted, the T-conveyor will continue its operation by entering this area at half speed. It will restore the standard speed after leaving this area.