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Automatic line for stabilization of the transferring of finished products in boxes (using Elevator, Octopus 1845S)

Technical requirements

  • Product in corrugated boxes
    The weight of the formed pallet is up to 800 kg
    Capacity is up to 60 pallets per hour
    Pallet 800x1200 mm
Implementation

The line begins with laying the box on the pallet with the help of human factor.

If necessary, this zone can be easily adapted for robots’ connection. The whole infrastructure is configured in such a way that the adaptation would be speedy and inexpensive!

The line is integrated with the pallet store with 2 pallets queues. One cassette can fit 45 pallets – in total 45 pallets can be fitted in 3 stacks of pallets.

The pallet is automatically transferred by infrastructure with a shuttle operator. After that, the operator places the boxes on the pallet and when the pallet is full, presses the button in his working area and notifies the central controller of the machine at base, that the product is ready for shipment.

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VP ROLLER CONVEYOR with centering unit
  • Technical data
  • Length 2200 mm
  • Width 1000 mm
  • Height 750 mm
  • Max. loading on the pallet 1500 kg
  • Roller diameter 90 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Chain drive
  • Reversible
  • Rigid frame, painted steel
  • Supports are adjustable with screwing legs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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Т-MOBILE 2+2 SANDWICH-ROLLER CONVEYOR
  • Technical data
  • Length 1500 mm
  • Width 1100 mm
  • Height 400 / 750 mm
  • Max. loading on the pallet 1500 kg
  • Roller diameter 90 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Chain drive
  • Reversible
  • Rigid frame, painted steel
  • Supports are adjustable with screwing legs
  • Appropriate part of electrical equipment in electrical cabinet
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RAILS FOR T-MOBILE CONVEYOR
  • Technical data
  • Length 31000 mm
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VP ROLLER CONVEYOR
  • Technical data
  • Length according to the layout
  • Width 1000 mm
  • Height 750 mm
  • Max. loading on the pallet 1500 kg
  • Roller diameter 90 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Chain drive
  • Reversible
  • Rigid frame, painted steel
  • Supports are adjustable with screwing legs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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VP ROLLER CONVEYOR for MP 15
  • Technical data
  • Length according to the layout
  • Width 1000 mm
  • Height 750 mm
  • Max. loading on the pallet 800 kg
  • Roller diameter 90 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Chain drive
  • Reversible
  • Rigid frame, painted steel
  • Supports are adjustable with screwing legs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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МР15 EMPTY PALLET MAGAZINE
  • Technical data
  • Pneumatics FESTO / SMC
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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OBP ROTARY PLATFORM
  • Technical data
  • Diameter according to the layout
  • Max. loading on the pallet 1500 kg
  • Rollers Interrol
  • Conveyor height 750 mm
  • Reducer SEW
  • Motor SEW
  • Rollers diameter 90 mm
  • Chain drive
  • Reversible
  • Rigid frame, painted steel
  • Supports are adjustable with screwing legs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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VP ROLLER CONVEYOR FOR MP 15
  • Technical data
  • Length according to the layout
  • Width 1000 mm
  • Height 750 mm
  • Max. loading on the pallet 800 kg
  • Roller diameter 90 mm
  • Motor SEW
  • Reducer SEW
  • Sensors SICK / LEUZE
  • Chain drive
  • Reversible
  • Rigid frame, painted steel
  • Supports are adjustable with screwing legs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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OCTOPUS 1845S Speed-Up HIGH PERFORMANCE AUTOMATIC PALLET WRAPPER
  • Technical data
  • General description Fully automatic pallet wrapping machine
  • Product Cardboard boxes with meat products
  • Length min. 1200 mm, max. 1200 mm
  • Width max. 1000 mm
  • Height max. 2000 mm
  • Weight max. N / A kg
  • Type of palletizing Layers, automatic palletizing
  • Over palletizing All sides N / A mm
  • Under palletizing All sides N / A mm
  • Conveyor height N / A mm
  • Conveyor speed N / A m / min
  • Pallets orientation Short side Leading
  • Load transfer Max. +/- Н / А mm from the center of conveyor mm
  • Ordering pallets V large sizes continuously
  • Power requirements Nominal power line, 60-70 pallets / h
  • Requirement for excess capacity N / A% ref. load height, 2000 mm
  • Number of wrappers 30 pcs
  • Wrapping way Double wrapping from above
  • Ceiling height N / A mm, the lowest in the area where the equipment is installed
  • Route size / the size of the door N / A mm x N / A mm
  • The supply voltage 3 x 400VAC 50Hz + N + PE
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APL35S APPLICATOR
  • Technical data
  • Label size A6
  • Double-sided application technology
  • Ethernet / Profinet data exchange
  • Photocell product detection
  • Barcode scanner on a pad
  • Slowing brake when unwinding
  • Mechanical height adjustment of the machine
  • Applied label sealant
  • Low level detector for consumables
  • Appropriate part of programme equipment
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VERTICAL ELEVATOR AND ELEVATOR SHAFT
  • Technical data
  • Length according to the layout
  • Width 1100 mm
  • Lifting height 3500 mm
  • Max. loading on the pallet 1500 kg
  • Diameter of rollers 90 mm
  • Motor SEW
  • Reducer SEW
  • Sensors according to the configuration
  • Chain drive
  • Reversible
  • Rigid frame, painted steel
  • Supports are adjustable with screwing of legs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment
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UNLOADER MOVEMENT RESTRICTOR WITH SENSOR
  • Technical data
  • It is installed on conveyors and protects them from damages in case of collisions with unloaders
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TROAX SAFETY FENCE
  • Technical data
  • Height 2 m
  • Doors with safety microswitches and protective locks
  • Emergency stop buttons located on the control cabinet and doors
  • Safety sensors on the input and output conveyor
  • Level of protection according to European standards
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ELECTRICAL CONTROL CABINET
  • Technical data
  • Electrical cabinet RITTAL
  • Conveyor system operator panel
  • PLC SIEMENS S7
  • Display SIEMENS
  • Switches and keys Telemecanique
  • Terminals Weidmüller, Рhoenix
  • Frequency converters Mitsubishi
  • Safety unit SICK / Pepperl+Fuchs
  • Appropriate part of electrical equipment in electrical cabinet
  • Appropriate part of programme equipment

The ready pallets are being taken by the same shuttle, which brought the empty pallets from the pallet store, and sent the formed pallet to the stabilization area.

According to the preliminary calculations of our engineers productive operation requires 2 separate shuttles that ensure the necessary capacity. The given shuttles have a special design - we call them T-MOBILE 2 + 2 SANDWICH roller conveyor. The special design consists of two levels.

The bottom roller conveyor transports empty pallets, while the upper one - full. The empty pallet gets to the upper of 750 mm due to the hydraulic lifting system integrated in the shuttle.

In this project, the stabilization area consists of a high-strength ring-type pallet cover – this machine is the leader in its industry and has no worthy competitors, both in terms of performance and operation durability.

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After the pallet is going to be qualitatively packaged, we will stick the label of the required format and send to another floor for unloading using the elevator. Please note that the elevator shaft is made of a special grid, which greatly simplifies construction work and saves funds for the purchase of building materials.

The safety of your staff and the integrity of the equipment is vital for us in this whole process. Therefore, we installed special powerful protective fences from the world manufacturer Troax around the entire perimeter of the working area. We have also used electromechanical locks, blocking the line operation during door opening, and the latest generation SICK protective light barriers.

And the trolleys (shuttles) are equipped with a special laser guidance device for instant tracking of equipment location. There is also a laser collision prevention system 360o 0.5m around.

The safety system is programmed and synchronized with all safety areas. If one of the safety zones is interrupted, the T-conveyor will continue its operation by entering this area at half speed. It will restore the standard speed after leaving this area.

Related materials

“Skladpack” company supplies a wide range of packaging materials. Only the best packaging materials meeting the international quality standards can be ordered from us.

“Skladpack” is an official representative in Ukraine

Each project is being carried out by a group of specialists of “Skladpack” company, who implement the best experience of our European colleagues and use patented innovative technologies.

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Our customers

Our customers trust us to solve their tasks in the field of production automation.

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The safety of your staff and the integrity of the equipment is vital for us in this whole process. Therefore, we installed special powerful protective fences from the world manufacturer Troax around the entire perimeter of the working area. We have also used electromechanical locks, blocking the line operation during door opening, and the latest generation SICK protective light barriers.

And the trolleys (shuttles) are equipped with a special laser guidance device for instant tracking of equipment location. There is also a laser collision prevention system 360o 0.5m around.

The safety system is programmed and synchronized with all safety areas. If one of the safety zones is interrupted, the T-conveyor will continue its operation by entering this area at half speed. It will restore the standard speed after leaving this area.

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