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Filling equipment: Vebe Teknik AB

“Skladpaсk” range includes the following filling configurations from Vebe Teknik AB:

1) Manpac semi-automatic packer. Accurately and reliably conducts filling of a variety of products of solid bulk consistency in open polypropylene, paper and combined bags. Suitable for use in small enterprises and significantly speeds up the production process.

2) Autopac EC 5.44, AutoPac EC 3.28 and Autopac EC 2.22 automatic packers. Used for filling products at the large production volumes enterprises.

3) SkruvPAK filler automatically fills valve-type bags with high accuracy of dosage. Filling is automatic, while the supply of bags into the conveyor can be made both automatically and manually.

4) BigPac filler operates at large enterprises with large volumes of processed products. This machine is used to fill large bags without direct contact of a person with products. The weight of the filled large bag, with which the filling machine can operate, is up to 1000 kg.

Equipment models

Autopac EC 5.46

Provider: Vebe Teknik AB

Type: automatic packer

The filling of the product into open bags takes place in the automatic Autopac 5.46 (Easy Clean) filling machine, the weight of the product is controlled by the built-in weighing device. Empty bags are fed automatically by the bag feeding unit from the magazine - a belt conveyor with a length of 3 m, which is able to contain about 4 stacks of 80 bags each.

The filled bag is automatically sealed by sealing the inner liner and overcasting, and then is being retracted by the robot arm outside of the machine. The operation of the filling machine is ensured by one operator. The operator should conduct the cleaning of the packaging equipment as necessary, the estimated duration of maintenance stops is no more than 2:00 per week.

The united operation of all units and assemblies of the filling and packaging system is controlled and monitored by the Siemens industrial controllers. The working areas of the filling units, Palletizers, Pallet wrappers, have protective fences, access to which is controlled by automatic interlocks and light barriers, which restrict personnel access during system operation. There are buttons for emergency stoppage of operation along the perimeter of the entire system.

The software includes:
Processing of recipes for fast and safe change of products;
Production statistics: number of bags released, total weight, average weight, machine performance, as well as production curves;
Measurement of downtime;
Emergency functions, with history log;
Access control with different passwords.

Specifications:
Surface area: 16m2;
Filter bag length: 1360mm;
Filtering: compressed air 5 ... 6 Bar
Diameter: 1000mm;
Max. temperature: 800С;
Fan: 2.2kW, 1400m3 / h - 250mm.

Manufacturing material:
Standard, normal steel
Completely made of stainless steel
Complete with scales and electronic connection for easy installation.

May be equipped with:
Wheels, net weighing, valve dosing and belt dosing

Autopac EC 3.30

Provider: Vebe Teknik AB

Type: automatic packer

Product filling into the open bags is conducted in the automatic Autopac 3.30 (Easy Clean) machine, the weight of the product is controlled by the built-in weighing device. Empty bags are supplied automatically by the bag feed module from the magazine - the belt conveyor with a length of 3m, which is able to hold about 4 stacks of 80 bags each. The filled bag is automatically sealed by sealing and then sewing and then is being retracted by the robot arm outside of the machine.

The operation of the filling machine is ensured by one operator. The operator should conduct the cleaning of the packaging equipment as necessary, the estimated duration of maintenance stops is no more than 2:00 per week.

The united operation of all units and assemblies of the filling and packaging system is controlled and monitored by the Siemens industrial controllers. The working areas of the filling units, Palletizers, Pallet wrappers, have protective fences, access to which is controlled by automatic interlocks and light barriers, which restrict personnel access during system operation. There are buttons for emergency stoppage of operation along the perimeter of the entire system.

Processing of recipes for fast and safe change of products;
Production statistics: number of bags released, total weight, average weight, machine performance, as well as production curves;
Measurement of downtime;
Emergency functions, with history log;
Access control with different passwords.

Specifications:
Surface area: 16m2;
Filter bag length: 1360mm;
Filtering: compressed air 5 ... 6 Bar
Diameter: 1000mm;
Max. temperature: 800С;
Fan: 2.2kW, 1400m3 / h - 250mm.

Options:
Standard, normal steel
Completely made of stainless steel
Complete with scales and electronic connection for easy installation.

May be equipped with:
Machine safety fence with steel grid or glass doors.

Autopac EC 2.22

Provider: Vebe Teknik AB

Type: automatic packer

Product filling into the open bags is conducted in the automatic Autopac 2.22 machine, the weight of the product is controlled by the built-in weighing device. Empty bags are supplied automatically by the bag feed module from the magazine - the belt conveyor with a length of 3m, which is able to hold about 5 stacks of 80 bags each. The filled bag is automatically sealed by sealing of the inner liner and then is being retracted by the robot arm outside of the machine.

The operation of the filling machine is ensured by one operator. The operator should conduct the cleaning of the packaging equipment as necessary, the estimated duration of maintenance stops is no more than 2:00 per week.

The united operation of all units and assemblies of the filling and packaging system is controlled and monitored by the Siemens industrial controllers. The working areas of the filling units, Palletizers, Pallet wrappers, have protective fences, access to which is controlled by automatic interlocks and light barriers, which restrict personnel access during system operation. There are buttons for emergency stoppage of operation along the perimeter of the entire system.

Processing of recipes for fast and safe change of products;
Production statistics: number of bags released, total weight, average weight, machine performance, as well as production curves;
Measurement of downtime;
Emergency functions, with history log;
Access control with different passwords.

Specifications:
Surface area: 16m2;
Filter bag length: 1360mm;
Filtering: compressed air 5 ... 6 Bar
Diameter: 1000mm;
Max. temperature: 800С;
Fan: 2.2kW, 1400m3 / h - 250mm.

Options:
Vibration of the bag during filling
Completely made of stainless steel
Complete with scales and electronic connection for easy installation.

May be equipped with:
Machine safety fence with steel grid or glass doors.

Semi-automatic Manpac packers

Provider: Vebe Teknik AB

Type: semi-automatic packer

Semi-automatic Manpac filling machine of the Vebe Teknik AB Swedish company accurately and reliably carries out filling of a variety of products of solid bulk consistency in open polypropylene, paper and combined bags. It is successfully used at small enterprises.

The packer is suitable for use in:
Food production (packaging of flour, coffee, various cereals, sugar and other blended food)
Construction sector (packaging of cement, dry mortar, gravel)
Chemical industry (packaging of powder and other bulk substances)
Packaging of dry food for livestock
Fertilizer packaging

Manpac filling machine carries out packaging products in open bags with manual feed for filling. The weight of the bag is controlled by an electronic strain gauge, which is built into the equipment. The bag is also sealed by hand - its upper part is sewn together.

Advantages of the filling machine:
Reliable
Easy operation
Relatively low cost

SUITABLE FOR
• Applying to all types of open bags
• Open bag, paper, paper with polyethylene liner, plastic bag, woven polypropylene bag

FUNCTIONS
• Good filling for most types of products
• Electrical weighing with full flow and drip flow submission for high accuracy
• Clean and compact configuration
• Easy cleaning owing to removable screwer
• Parts in contact with the product made of stainless steel
• Completely made of stainless steel
• Swedish design

OPTIONS
• Wheel supports
• Weight
• Dosing throttle valve
• Dosing conveyor

Width 950 mm
Length 1700 mm
Height 1750 mm
Connection piece diameter 200 mm
Power consumption 3 x 400 V + N, 1.5 kW
Air 6 bar
Productivity up to 400 bags per hour
Weight 220kg
Measurement error +/- 50 g bag: open bag
Paper
Paper bag with plastic inner layer
Plastic bag
Jute woven polypropylene bag

MANPACK OPERATING PRINCIPLE
The filling of the product in open bags is carried out in a Manpac machine, the weight of the product is controlled by the built-in weighing device (strain gauge). Empty bags are manually fed for filling. The filled bag is sealed by hand via the top part of the bag.

Manpac machine consists of:
• Dosing unit - powered by a motor-reducer with a frequency inverter that controls the feed speed of the product. The dosing unit may be easily removed that simplifies the cleaning process.
• Automatic built into the frame scales. Weight measurement takes place using a built-in strain gauge.
• The product supply unit consists of a 200 mm diameter screw and is connected to a doser and a product weighing device. The unit is equipped with pneumatic clamping terminals for holding the bag during the product filling. The unit is located on a frame with legs that are adjustable in height. Pneumatic valves, a module for preparation and purification of air supplied to the electrical cabinet are also mounted on the frame.
• The electrical cabinet has a Siemens S7-300 controller, an MP 177B control panel with a color touch panel and buttons.
• The Siemens SIWAREX FTA weighing module is integrated directly into the controller.
• Manual Fischbein Model F sewing machine

Skruvpaс

Provider: Vebe Teknik AB

Type: semi-automatic packer

One dosing screw driven by a gearbox shaft controlled by a frequency converter. The shaft of the gearbox with a drive disc (HDPE) is blown through with air.

The reducer is mounted on telescopic guides and can be easily removed for cleaning the screw rotor, is held in place by two quick-release locks and is equipped with a safety switch.

The rotor helix is easily accessible from the discharge side for easy cleaning. The lid is with an accumulator and purge, pneumatic with a valve. High density PE valve. The cover is held in place by two quick release locks with a safety switch.

The weighing device (gross), approved by the Swedish Testing and Research Institute in accordance with the MID directive for automatic scales, has a strain gauge fixed to the frame.

The valve bag filling module consists of an agitator and a liquid spout with a valve screw. The device has two inspection hatches. Placed on a frame with adjustable feet. The frame contains pneumatic valves, an air preparation unit, an electrical cabinet with a power supply, a full motor protection switch, fuses and terminal blocks required for connection.

Also contains valve conical screw and filling nozzle as an option for increasing filling by 30%. The usage of conical screw is not suitable for all materials.

Support for bags with low frequency vibration (with the help of pneumatic cylinders). The pneumatic bag ejector automatically releases the bag from the filler.
The pneumatic bag tilting device automatically guides the bag onto the conveyor belt.

Air preparation system is designed partly to regulate the pressure and partly to clean the incoming air. Unit with controller and filter.

Automatic valve bag filler. High performance for most types of products. Electronic weighing.

Material
Standard, low-carbon steel
Parts in contact with the product are made of stainless steel
Completely made of stainless steel

Clean and compact configuration
Prepared for automatic bag filling
Electronic weighing
Swedish design

Options
Wheel supports
Net weight
Shaker
Automatic bag removal

The productivity of the model is up to 250 bags per hour (depending on the filling specifics).
The weight of the filled bag is controlled by an integrated electronic weighing device (error ± 50 g).
Types of packaging bags on Skruvpak:
Paper
Plastic
Paper with an inner plastic layer
Woven polypropylene bags
Acceptable bag weight: from 10 to 30 kg.

This machine is an efficient solution for filling valve bags. The whole process takes place promptly, smoothly and efficiently. Introduce fillers into your production, increase the production volume of the enterprise and multiply your income.

Bigpac filler

Provider: Vebe Teknik AB

Type: big bags filler

Bigpac designed to fill big bags with products.

Specifications

Power supply 3х400V + N, 50 Hz
Control voltage 24V
Compressed air Min. 6 bar, dry, dew point -200C
Placement in a heated room on a flat floor without vibration
Electrical protection IP54
Humidity 50%
Parts in contact with the product (unless otherwise required)
Stainless steel EN 1.4301 construction
Stainless steel EN 1.4301

Dosing screw with a drive and a frequency regulator of reducing gear rotation. Bearings are equipped with airstream supply mechanism. The screw may be easily removed for cleaning. The diameter of the screw is 300mm, length 1500mm.

The sector valve is located after the doser for prevention of the product spillage after the dosing and during the change of bags. BigPac is a frame of a square profile with the necessary fasteners for all nodes. Manual adjustment of the height of the pipe filling and support for big bags loops.

The filling tube from above is connected by a flexible sleeve with a filling module, and from the bottom with a clamp for bags. The bag clamp is pneumatic. The clamp is inflated after big bag placement and ensures dust-protected compounds with filler.

Electrical cabinet has placed inside: gross weighing, with 4 strain gauges located under the frame of the filler and are connected in the mounting box, The SIMATIC S7-300 controller to control all the filler functions.

The machine is controlled from the MP177B operator panel with a color touch screen and buttons for alternative control. Siemens Siwarex FTA weighing module integrates directly in the S7 operating controller.

Productive Swedish Bigpac filler from Vebe Teknik AB company is suitable for processing bags with different numbers of loops (2/4 loops) during feeding bags with a loader.

Belt, screw or valve feed type can be used in the process of filling big bags.

This equipment for big bags can be optionally produced in various configurations:
With weighing gross (scales and electrical preparation) for easy installation and operation of the unit
Construction material – low carbon steel or stainless steel
May be equipped with a fan that inflates the inner liner of the bag before filling

Bigpac model features:
Equipment size (LxWxH): 1780x1780x2500 mm
Machine weight: 175 kg
Production volumes: up to 30 bags per hour (depending on the type of bags used)
Weighing range: 500 to 1000 kg
Type of big bags used: 2 and 4 loops (woven polypropylene)
Dosing accuracy: ± 500 grams on scales
Air flow: 2 NL / bag, pressure 6 bar
Operating line voltage: 230 V

Related materials

“Skladpack” company supplies a wide range of packaging materials. Only the best packaging materials meeting the international quality standards can be ordered from us.

The Swedish Vebe Teknik AB company is one of the permanent suppliers of packing equipment for “Skladpack”. This is an engineering company with its own production and maintenance of machines for filling packages upon individual order.

With more than 100 years of experience, Vebe has accumulated solid knowledge, which nowadays benefits customers in 28 countries of the world. Engineering innovations, advanced product development and high-quality production allow the company to remain the leader in this area year after year.
“Skladpack” range includes the following samples for packaging from the Vebe company:

1) Semi-automatic Manpac packer accurately and reliably conducts filling of a variety of products of solid bulk consistency in open polypropylene, paper and combined bags. Suitable for use in small enterprises and significantly speeds up the production process. The given packer is suitable for use in food production (packaging of flour, coffee, various cereals, sugar and other blended food), construction sector (packaging of cement, dry mortar, gravel), chemical industry (packaging of powder and other bulk substances), for packaging of dry food for livestock and fertilizer. The filling of the product in open bags is carried out by Manpac machine, the weight of the product is controlled by the built-in weighing device (strain gauge). Empty bags are manually fed for filling. The filled bag is sealed by hand by sewing its top part.

2) Autopac 5.44 and Autopac 3.28 automatic filling machines are used for packaging products at enterprises with large production volumes. The main advantage of such automatic machines is that the entire bag filling cycle takes place without human interference. This model is best suited for the construction industry (packaging of bulk building materials), chemical one (chemicals, fertilizers) and the food industry (packaging of cereals, dry blends, sugar, flour).

3) Skruvpak filler automatically fills valve-type bags with high dosing accuracy. Filling is automatic, meanwhile the supply of bags to the conveyor can be done both automatically and manually. The whole process takes place promptly, smoothly and efficiently. The introduction of fillers into your production will increase the production volume of the enterprise.

4) Bigpac filler operates at the large enterprises with big volumes of processed products. This machine is implemented for filling large bags without the direct contact of human with products. The weight of the filled large bag that the filling machine is able to operate is up to 1000 kg.

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